What are the advantages of the K57YVP100l4/3KW/13.25/M6 gearbox splash lubrication system

The splash lubrication system adapted to the K57YVP100l4/3KW/13.25/M6 reducer is a passive structure that relies on gear rotation with oil and oil throwing to achieve lubrication. It is suitable for the working conditions of this model, including 3kW power, 13.25 transmission ratio, and M6 flange installation. Its advantages and disadvantages are as follows:

1. Simple structure and high reliability

No additional forced lubrication components such as oil pumps, oil pipes, filters, lubrication controllers, etc. are required. Lubrication can be achieved solely through the lubrication effect of the gearbox oil tank and gears, reducing the possibility of hydraulic component failures. For the M6 flange installed reducer of this model, the trouble of pipeline layout is eliminated, the requirements for installation space are reduced, and the daily failure rate is low, significantly reducing maintenance costs.

2. Low cost, suitable for low-power operating conditions

From the perspective of production and manufacturing, eliminating the procurement and assembly processes of components for forced lubrication systems and reducing the overall production cost of the machine; From a usage perspective, it is only necessary to regularly replace the gear oil in the oil tank, without the need for additional lubrication system energy consumption. The power of this model of reducer is 3kW, belonging to the category of medium and small power. The oil supply of splash lubrication can fully meet the lubrication needs of gear meshing and bearing operation, with high cost-effectiveness.

3. Balancing lubrication and heat dissipation, cleaning the tooth surface

The splashing oil from gears not only forms an oil film on the meshing tooth surface, reducing friction and wear, but also takes away the heat generated by gear meshing and bearing operation, playing an auxiliary role in heat dissipation; At the same time, splashing oil can wash away the debris and impurities attached to the tooth surface, and flow back to the oil pool with the oil, reducing the continuous wear of impurities on the tooth surface and extending the service life of the gear.

4. No power dependence, suitable for variable frequency working conditions

This model of reducer motor is a YVP variable frequency motor, which can achieve speed regulation operation. Splash lubrication does not rely on external power sources. As long as the gears maintain sufficient speed (capable of carrying oil), stable lubrication can be provided without interruption due to variable frequency speed regulation (within a reasonable speed range), meeting the flexibility requirements of variable frequency working conditions.