What other measures can prevent gear wear of KA87-102.71-3K reducer

Control the working environment

Maintain cleanliness: Regularly clean the dust and debris around the gearbox to prevent them from entering the interior of the gearbox, as dust and impurities may exacerbate gear wear.

Control temperature and humidity: Avoid exposing the gearbox to high temperature and high humidity environments. High temperature can decrease the performance of lubricating oil and accelerate gear wear. Temperature can be controlled by installing heat dissipation devices or improving ventilation conditions; High humidity may cause gear rust, and desiccants can be used to keep the environment dry.

Optimize equipment design and selection

Reasonable design of gear parameters: During the design phase, based on the working conditions of the reducer, the modulus, number of teeth, tooth profile, and other parameters of the gear are reasonably selected to improve its load-bearing capacity and wear resistance. For example, increasing the modulus of gears appropriately can improve their strength and wear resistance.

Correct selection of gearbox: Based on the actual working load, speed, transmission ratio and other requirements, choose the appropriate model and specification of KAF77 hard tooth surface gearbox to ensure sufficient load-bearing capacity and transmission efficiency, and avoid gear overload wear caused by improper selection.

Adopting advanced surface treatment technology

Nitriding treatment: Nitriding treatment is applied to the surface of gears, which can form a layer of high hardness and good wear resistance nitride layer on the gear surface, improving the gear's wear resistance, corrosion resistance, and adhesion resistance.

Hard chrome plating treatment: Hard chrome plating can improve the hardness and smoothness of gear surfaces, reduce friction coefficients, minimize wear, and also enhance the corrosion resistance of gears.

Strengthen operator training: Provide professional training to operators to familiarize them with the operating procedures and maintenance requirements of the gearbox. Operators should strictly follow the operating procedures to start, stop, and operate the gearbox, avoiding impact and wear on the gears due to improper operation, such as frequent starting and sudden braking.