What is the frequency of daily maintenance for WHX160-50-1 worm gear reducer

For the WHX160-50-1 worm gear reducer, the recommended daily maintenance frequency is as follows (based on continuous operation, 8 hours/day, and an input of about 1500 rpm, which can be adjusted according to actual working conditions):
Maintenance cycle and key points

Every day (before/during/after work)

Observe the oil temperature and box temperature to see if there is any abnormal temperature rise; Monitor for any abnormal noise or vibration; Check if there is any leakage at the sealing and connecting parts; Clean the dust on the shell and maintain good heat dissipation.

Check the oil level and quality, and add lubricating oil of the same brand if necessary; It is strictly prohibited to mix different brands.

Every 3 months (minor inspection)

Tighten the foundation and connecting bolts; Check the oil level/quality and replenish oil if necessary; Clean the respirator/oil return filter screen; Record operation and maintenance data.

Every 6 months (mid-term inspection)

In addition to minor inspection items, focus on checking oil seals and transmission shafts; Check for worm gear/worm gear meshing and signs of wear; Tighten key bolts again; If necessary, take an oil sample for testing and decide whether to change the oil based on the results.

Annual (major inspection/in-depth maintenance)

Comprehensive disassembly and inspection: worm gear/worm gear, bearings, seals; Clean the box and lubrication system; Measure key fit and wear; Replace aging seals and worn parts; Run and test after reinstallation; For high dust/heavy load conditions, it can be shortened to once every six months.

lubrication management

After new/major repairs: Change the oil for the first time after approximately 500 working hours to remove impurities during break in.

Routine oil change: Approximately 10000 working hours or once a year, take oil samples for evaluation; Reduce high load/high temperature/high dust conditions to every 6 months or 5000 hours.

Supplement oil: Only add lubricating oil of the same brand and specification; Clean the oil return filter every 200 hours.

Temperature and operating limitations

The recommended maximum oil temperature should not exceed 90 ° C; if there is a continuous abnormal temperature rise, the machine should be stopped immediately for troubleshooting.

proposal

If it is 24-hour continuous operation, high dust/heavy load or high ambient temperature, shorten the small/medium inspection to every 2 months/every 4 months, conduct a large inspection every six months, and strengthen oil sample monitoring and sealing inspection.

If there is a significant difference between the input speed, load, working system, etc. and the benchmark conditions, the cycle and project should be adjusted according to the manufacturer's maintenance manual or technical support.