When installing and using the reducer, you need to pay attention to these three points:

For a professional manufacturer of gear reducers, excellent service, product quality, and reasonable prices are the most crucial factors in occupying the gear reducer market. However, selecting and purchasing gear reducers is an important part, and special attention should also be paid to installing gear reducers. Below, the editor will tell you some key points to pay attention to when installing a gearbox.

1. When installing the reducer, attention should be paid to the alignment of the transmission center axis, and the error should not exceed the compensation amount for the use of the coupling. Good alignment can extend service life and achieve ideal transmission efficiency. When installing the transmission component on the output shaft, it is not allowed to use a hammer to strike. Usually, the assembly fixture and the internal thread of the shaft end are used to press the transmission component in with bolts, otherwise it may cause damage to the internal parts of the reducer. It is best not to use rigid fixed couplings, as improper installation of such couplings can cause unnecessary external loads, leading to early damage to the bearings and, in severe cases, even fracture of the output shaft.

2. The reducer should be firmly installed on a stable and horizontal foundation or base, and the oil in the oil drain groove should be able to be discharged, and the cooling air circulation should be smooth. The foundation is unreliable, causing vibration and noise during operation, and causing damage to bearings and gears. When there are protrusions in the transmission connection components or when using gears or sprockets for transmission, protective devices should be considered. When the output shaft is subjected to large radial loads, reinforced types should be selected.

3. Install the device according to regulations to ensure that workers can easily approach the oil pointer, vent plug, and drain plug. After installation in place, the accuracy of the installation position and the reliability of each fastener should be comprehensively checked in order. After installation, it should be able to rotate flexibly. The reducer adopts oil pool splash lubrication. Before operation, the user needs to remove the plug of the vent hole and replace it with a ventilation plug. The operation should be stable, without any impact, vibration, noise, or oil leakage. Any abnormalities found should be promptly eliminated. After a certain period of time, the oil level should be checked again to prevent possible leakage caused by the casing. For example, when the ambient temperature is too high or too low, the lubricating oil grade can be changed.

In accordance with the development goals and technical requirements of relevant industries, the standardization of gear reducers will be incorporated into the design and manufacturing field of their applications, in order to adapt to the high standard requirements of the market economy and national industrial development for the equipment manufacturing industry.