1. Optimize design and manufacturing processes Material and heat treatment optimization: Select high-strength and high toughness alloy steel materials (such as 20CrMnTi, 42CrMo, etc.). By using heat treatment processes such as carburizing, quenching, and carbonitriding, the tooth surface can achieve high hardness (such as HRC 58-62) to improve wear and compression resistance, while maintaining
1、 Lightweight conveying equipment 1. Lightweight belt conveyor: feeding, sorting and conveying of lighter materials, without significant impact, short distance belt conveyor 2. Roller conveyor line: Light roller conveyor, sorting assembly line roller drive, continuous and smooth operation 3. Small screw conveyor: light powder conveying, non large displacement heavy-duty winch 4. Light
1. Wide range of transmission structure and parameters Transmission method: Adopting a combination of spiral bevel gears and helical gears with a straight axis (90 ° steering) structure, suitable for working conditions that require changing the transmission direction. Parameter range: Supports 1 to 4 levels of deceleration transmission, with a speed ratio range typically between 5 and 400 (s
1. Core application industries and scenarios The B-series gearbox is generally suitable for high-power and high torque working conditions, mainly covering more than ten industries as follows: Heavy load and impact load scenarios: Excellent performance in metallurgical, mining, lifting, and other scenarios that require significant impact loads and long-term continuous operation. Large scal
1. Monitor the temperature of key parts Temperature is the most direct indicator reflecting the working condition of the gearbox. Preliminary judgments can be made through precise temperature measurement or tactile sensation using instruments Shell and bearing temperature: During normal operation, the surface temperature of the gearbox shell should be ≤ 70 ℃, and the temperature of the beari
1、 Scientific matching between design and selection stages Dynamic matching of clearance level: The selection of clearance cannot be a one size fits all approach, and must be comprehensively considered based on actual working conditions. For high-speed and high-precision equipment, a smaller clearance (such as C2) can be used to improve rigidity; In high-temperature environments or conditions w
1、 Installation Geometry and Calibration Inspection 1. Verticality/Levelness Calibration: Place a level on the reference surface of the torsion arm to ensure that the deviation in the horizontal or vertical direction is controlled within ≤ 0.1 °/m. This can effectively avoid additional bending moments caused by "inclined forces" during operation, thereby accelerating fatigue damage. 2. Insta
Specifically, the role of the torque arm of the CJY-axis mounted reducer is mainly reflected in the following aspects: Preventing shell rotation and enhancing system stability: When the gearbox transmits power, the output shaft will generate reverse torque. The torque arm can effectively counteract this reaction force, prevent the gearbox housing from rotating, shifting or vibrating, and ensure
