What are the methods to reduce the insufficient lubricating oil of WPS200-1:60-A worm gear reducer

Here are some methods to reduce the insufficient lubricating oil of WPS200-1:60-A worm gear reducer:

Correct selection of lubricating oil: Choose the appropriate viscosity and type of lubricating oil according to the user manual and working environment of the reducer. For example, in high-temperature environments, lubricating oil with high viscosity and good antioxidant properties should be selected to reduce the thinning and volatilization loss of oil caused by rising oil temperature; In low-temperature environments, it is necessary to use lubricating oil with low viscosity and good low-temperature flowability to avoid affecting oil circulation and supply due to increased viscosity.

Reasonably determine the refueling amount:

Follow the manual standards: Strictly follow the recommendations in the user manual or technical documentation provided by the gearbox manufacturer to determine the fuel level. The manual generally provides specific oil level ranges or quantities.

According to the oil level mark: use the oil window or oil level gauge on the reducer to check and control the oil level, keeping the oil level between the highest oil level line (MAX) and the lowest oil level line (MIN). For worm gear reducers, when the worm gear is located below, the oil level should usually cover the full tooth height of the worm gear; When the worm gear is located on the side or above, determine the oil level height according to the specific model requirements.

Regularly check the oil level: Establish a system for regularly checking the oil level at certain intervals, such as every 1-2 weeks of operation or once a month, in order to promptly detect any decrease in oil level and replenish lubricating oil. During inspection, ensure that the gearbox is in a stopped and stationary state, wait for a period of time for the oil to fully reflux before checking to obtain an accurate oil level reading.

Prevent lubricant leakage:

Check seals: Regularly inspect the oil seals, gaskets, and other sealing components of the gearbox. If there is aging, damage, or wear, they should be replaced in a timely manner to prevent lubricating oil leakage from these parts. At the same time, ensure that the seals are installed correctly to avoid leaks caused by improper installation.

Tighten the connection parts: Check the various connection parts of the reducer, such as the oil drain plug, oil level plug, ventilator, etc., to ensure that they are securely fastened and prevent oil leakage caused by looseness.

Inspect the casing: Check for cracks or sand holes in the gearbox casing. If any are found, repair or replace the casing promptly to prevent oil leakage from these areas.

Strengthen maintenance and upkeep:

Keep clean: During refueling or daily maintenance, ensure the cleanliness of the oil filling port, oil level inspection hole, and other parts to prevent impurities, dust, and other contaminants from entering the reducer, contaminating the lubricating oil, affecting its performance and fluidity, and leading to insufficient lubrication. At the same time, regularly clean the dust and oil stains on the surface of the gearbox housing to facilitate heat dissipation.